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Fluid induced instabilities – Whirl and Whip
Fluid-induced instabilities such as whirl and whip are critical self-excited vibration phenomena that challenge the reliability of high-speed rotating machinery. These instabilities arise from the dynamic interaction between the rotor and the circumferential fluid in bearings, seals, or any configuration where two cylinders rotate with fluid in the gap. Whirl typically manifests as a rigid-body forward precession orbit at frequencies near fluid resonance (λΩ) tracking with ma
RC
3 days ago8 min read


Identify misalignment and pipe strain issues of steam turbine
Steam turbines are subjected to extreme thermal expansion due to high operating temperatures, which can lead to excessive vibration amplitudes and/or elevated bearing metal temperatures. Uneven thermal expansion can cause casing distortion, misalignment, and pipe strain, and in some cases may even lead to rotor–casing rubbing. These conditions may prevent the unit from reaching normal operating states, resulting in penalties within the power generation industry. Thermal (load
RC
Apr 25 min read


Rubbing in Turbomachinery
Subsynchronous rub simulated in rotor kit with rubbing screw Rubbing occurs when rotating machine parts come into contact with stationary components. It is one of the most frequent malfunctions in rotating machinery, yet remains difficult to diagnose because vibration responses may appear as subsynchronous, synchronous, or supersynchronous (including harmonics). Accurate diagnosis requires a clear understanding of vibration characteristics, machine configuration, and dynamic
RC
Feb 288 min read


Torsional-Lateral Coupled Vibration in Geared Rotor Systems
Torsional vibration is often overlooked in field measurements due to installation challenges, limited reliability of instrumentation, and complexities in signal processing. However, torsional effects can couple into lateral (radial) vibration through gear mesh interactions, making them observable in conventional vibration data. This paper discusses the manifestation of torsional–lateral coupled vibration, excitation sources, measurement methodologies, and modeling approaches,
RC
Feb 83 min read


Operating Deflection Shape Analysis using Alta Solutions Analyzer
Operating Deflection Shape (ODS) analysis is a highly effective technique for diagnosing and identifying the root causes of structural...
RC
May 22, 20253 min read


Troubleshooting: A Case Study of Electrostatic Discharge Affecting Rotor Dynamic Attributes
This article explains how to determine cause of journal bearing damage with erosion pattern as shown above. Introduction: As a machinery...

PS
Apr 22, 20244 min read


How to Detect Bearing Damage in Screw Compressor through Demodulating Vibration Data
In this article, a case study of defective rolling element bearing detection will be discussed. Figure 1 - Bearing Inner Race The machine...

PS
Apr 12, 20243 min read


Intermittent Rub in Steam Turbine Due to Carbonized Oil Seal
A back-pressure steam turbine that drives a 12 MW generator, experienced intermittent spikes in shaft vibration amplitudes at the...

NK
Oct 10, 20234 min read


Vibration mitigation of 260 MW Francis turbine and generator by turbine guide bearing gap adjustment
We were engaged to perform vibration measurement and analysis of a 260 MW Francis turbine and generator and recommended a solution to...

NK
Jun 15, 20232 min read


One shot field balancing on 41 MW steam turbine with pipe strain problem
We were engaged to perform vibration measurement and analysis of a 41 MW steam turbine and generator as the excessive vibration amplitude...

NK
Jun 8, 20234 min read


Our machinery diagnostics courses in 2023
We regularly conduct the following courses for local as well as international customers. We believe the contents of these three main...
RC
Jan 9, 20231 min read


Technical training courses by Machinosis before the end of this year
We will finish this year with three training courses below before we could celebrate new year and take some breaks for vacation. We got...
RC
Oct 12, 20221 min read


Practical operating deflection shape and modal analysis course, 17-19 Aug 2022
I am very delighted that we could make this last month for around 20 students in the class. This project was committed since last year...
RC
Sep 20, 20221 min read


CBM Day 7-8 July 2022 in Thailand
We were participating CBM Day 2022 in Chonburi, Thailand as an exhibitor during 7-8 July. Our highlighted products this year are...
RC
Jul 12, 20221 min read


Basic Motion Amplification (MA) Training in Thailand
We conducted training course during 13 to 15 June 2022 for users who purchased motion amplification (MA) camera, a product of RDI...

PS
Jun 24, 20221 min read


Torsional Vibration Measurement and Analysis on Flue Gas Blower
Recently, we did torsional vibration measurement on a disk-pack coupling of 315 kW induction motor driven flue gas blower. A strain gauge...

PS
Jun 24, 20221 min read


Vibration Analyst CAT. IV Classroom in Pattaya, Thailand
The country is fully re-opened now after pandemic so we planned to arrange this session again in Q3 this year. We had a few participants...
RC
May 24, 20221 min read


Machinery diagnostics training courses by Machinosis in 2022
We regularly conduct the following courses for local as well as international customers. We believe the contents of these three main...
RC
May 23, 20221 min read


Oil whip instability vibration in generator
A steam turbine-generator set was overhauled for about two (2) months before it was attempted to put back to services again. However,...
RC
Feb 9, 20224 min read


Pre and post outage vibration data collection and analysis
This is mandatory for power generation and petrochemical plants overhaul as vibration data must be collected at before and after overhaul...
RC
Jan 24, 20221 min read
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